Develon Reaches New Milestone in Autonomous Earthmoving
History has been made in Tuggen, in the canton of Schwyz in
Switzerland. KIBAG, one of Switzerland’s leading companies in the building
materials and construction sector, has become the first company in the world to
put an autonomous Develon ‘Real-X’ crawler excavator – a joint development with
Gravis Robotics – into practical use.
It may have been surprising to onlookers to see executives
from leading companies in Switzerland, France, Germany and South Korea
travelling to Tuggen for the handover of a crawler excavator and to watch it
digging. However, a closer look would have revealed that there was no operator
in the cab and that the machine was not being operated by remote control.
Urs Helbling, CEO of AG für Baumaschinen Schmerikon (AGFBS),
the Develon dealer in Switzerland, explained that this moment had been preceded
by two years of preparatory work. The key players here are the AI-powered
Real-X system on a Develon DX225LC-7X excavator and a company that is open to
the use of new technologies.
“Today is a special day for all of us. This is no
ordinary machine handover, but a step into the future of construction,” says Christoph
Duijts, CEO of KIBAG.
Open to New Technology
Founded in 1926, KIBAG is a family-run business, which
employs more than 2000 people and operates primarily in three business areas:
building materials, construction services and the environment and waste
management. It operates 14 gravel pits, three quarries, 25 concrete plants and
17 construction companies specialising in road construction, civil engineering
and specialist sectors. In addition, there are recycling and waste management
companies as well as service providers in the leisure sector that form part of
the business.
KIBAG CPO, Urs Kordeuter, explains that the company’s fleet
comprises 2000 construction machines of all sizes. To ensure the fleet remains
at the cutting edge of technology, 200 of these are replaced annually. In the
interests of sustainability, the company is currently investing particularly in
electric-powered equipment and is collaborating with various construction
machinery manufacturers – though not with Develon until now. The reason this
has now changed is that Develon is further ahead than other manufacturers in
the field of autonomous machinery, according to Urs Kordeuter.
As a pioneer in autonomous machine technology, Develon,
(then known as Doosan Construction Equipment, unveiled its Concept-X system in
2019 and used this to showcase the unmanned construction site, where safety and
efficiency are enhanced through the use of 5G networks, drone surveying and
autonomous machine control. The aim – as with the Concept-X2 extension unveiled
in 2023 – was to achieve full autonomy by 2030. At bauma 2025, Develon took the
next step with Real-X, creating a new intelligent crawler excavator capable of
autonomously carrying out trench excavation, earthworks and truck loading.
Real-X is the result of an agreement between HD XiteSolution
(HDX), the holding company of Develon, and Gravis Robotics AG. Founded in
October 2022, Gravis Robotics is a spin-off from the Swiss Federal Institute of
Technology Zurich (ETH).
The company’s core expertise lies in developing
learning-based control systems as retrofit kits and software that transform
machines into fully autonomous robots capable of performing complex tasks.
Dominic Jud, CTO and co-founder of Gravis Robotics, explained that the company
has already gained some experience, through the use of autonomous machines in
pipeline construction.
“We were able to build on that, yet every project
presents new challenges – be it the depth of the trench or the ground
conditions,” said Dominic Jud. Just how mature this technology
has become was recently demonstrated for 900 dealers, customers and trade
journalists at the Develon Demo Days in Czech Republic in April. Many were
fascinated by the precision offered by this autonomous excavator solution.
Excellent Results
The new machine in Switzerland is being used on the site of
a former KIBAG quarry, which is now being restored to its natural state. The
backfilling has already been completed, terraces have been created, and a road
is also planned for the site in the future. Whilst the operation of autonomous
construction machinery in public spaces is not yet clearly regulated, the
machine can be operated autonomously on KIBAG’s private land, under the
supervision of a technical supervisor.
Site Manager, Gabriel Hasler, has tasked the new Develon
DX225LC-7X excavator with digging a trench 300 metres long, six metres wide and
three metres deep. This is to be filled mainly with rocky material to prevent
the foot of the hill from slipping.
“We are replacing poor-quality material with
significantly better material,” explained Gabriel Hasler.
“The machine is doing an exceptional job,” he said,
much to the delight of Panyoung Kim and Gye-Bong Jang, Senior Vice President
and Head of Robotics AI at HD XiteSolution, respectively, who watched the
operation with pride. All parties involved particularly emphasise how smooth
and trusting the collaboration has been at every stage of the project.
“The idea for this project was conceived in 2024 based on
a prototype from Develon,” Urs Helbling, CEO of AGFBS, added.
We then made the necessary contacts at bauma 2025, and in
the summer of 2025, KIBAG decided to use the DX225LC-7X in this configuration,”
he continued. It is precisely the shortage of skilled workers that makes a
machine promising a 30% improvement in performance for trench excavation,
earthworks and truck loading, along with a profitability of 100% or more, an
attractive investment. Not to be overlooked here is the Gravis rack, which is
so simply designed that site teams can quickly learn how to operate it.
“We will continue to enhance safety and efficiency on
construction sites with our innovations,” said Gilles Bendaoud,
Vice President Key Accounts/Remarketing Europe at Develon, noting that, in
addition to Real X, the company has also developed E-Stop and the transparent
wheel loader bucket to increase site safety.
“Even though there are still a few legal hurdles to
overcome, we have taken another significant step towards the vision of the
autonomous construction site today,” said Martin Gering, Key
Account Manager GSA & EE at Develon, at the conclusion of the event marking
the symbolic handover of the DX225LC-7X to KIBAG.